Engineering equipment exporter,Engineering equipment supplier,Heavy Engineering equipment,manufacturer

Profile

Prakash Yantra Udyog Pvt. Ltd. is known for its commitment to excellence in the field of Heavy Engineering Equipments and has been catering for the past 18 years to hydro & thermal power, steel, cement, heavy engineering and sugar sectors.

Prakash Yantra Udyog Pvt. Ltd. has now come up with heavy forging facilities for the first time in North India in the private sector. A 1500 MT open die forging press from General (England) with four column push down hydraulic automatic press integrated with cabin operated manipulator automatic die shifting & die clamping forms the core production facility on a 63,000 sq. ft. land area in Sahibabad, Ghaziabad.

Ingots up to 12 MT weight are hot transferred from the two furnace of 20 MT and 30 MT capacity having size of 2.5 m X 2.5 m X 3.5 m and 2.5 m X 2.5 m X 6 m respectively with a heat treatment furnace of 50 MT of 3 m X 2 m X 9 m size for normalizing, hardening and tempering with multipoint temperature recorders.

The forgings are duly heat treated to achieve the required physical properties and are supplied in proof machined / ready-to-use condition. Our customers include an array of satisfied public and private sector organizations.

Maximum Size Range

Round: Dia 600 mm, Length 8000 mm, Weight 10 MT
Square: 500 mm x 500 mm, Length 8000 mm, Weight 10 MT
Rectangle: 500 mm x 800 mm, Length 8000 mm, Weight 10 MT
Blank Dia 1000 mm, Weight 5 MT
Ring: Dia 2000 mm, Height 400 mm, Weight 3 MT.

Our Quality Control

We are an ISO 9001:2000 certified company with our prime focus in achieving total customer satisfaction by maintaining a strict quality control policy. There is an-house quality control unit at our factory premise, where a team of quality experts performs extensive quality testing at every level of production, right from the procurement of raw materials to the final dispatch of products.

We have in-house facilities to ensure quality at every stage of forging; these include fully chemical, physical and NDT lab. The quality checking process involves several stages, step by step as follows:

Heating - 2 X oil fired bogie type heating furnace
Forging - 1500 MT push down hydraulic press with manipulator
Heat Treatment - Oil fired furnace with oil/water quenching tank
Proof Machining - Boring machines lathes
Testing - UT, MPI, DP, microstructure tensile & hardness
Final Machining - Bed lathe, horizontal ram borer, CNC miller, vertical boring & CNC lathe.

Our Infrastructure

We are equipped with a robust infrastructure facility with units like cutting shop equipped with bandshaw machines, furnace unit, Forge shop, heat treatment facilities, etc. There is also a highly sophisticated machine shop equipped with different types of boring and lathe machines to carry out the production process with ease. Besides being equipped with all these facilities, we are also empowered by a strong and highly skilled workforce, which works round the clock to take the company to great heights.